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Oxygen Analyzer Applications in Oil & Gas

Produced gas leaves the reservoir essentially free of oxygen, so any oxygen in the stream is air that got in at the surface. Put an optical oxygen analyzer where air enters or where the spec is enforced. These are the applications, and where the analyzer mounts in each.

Which applications use an optical oxygen analyzer?

01

Vapor Recovery Units (VRU)

Tank vapor is pulled near atmospheric pressure, so air can leak in unseen. The analyzer reads that vapor before the VRU compressor.

The analyzer mounts on the vapor line between the separator and the VRU compressor.
Read the application page
02

Gas Compressor Stations

Worn rod packing and shaft seals can pull air in at low suction. The analyzer reads what the station delivers on the discharge line.

The analyzer mounts on the compressor discharge line.
Read the application page
03

Wellhead and Production

Oxygen is still undiluted at the wellhead and traceable to one well. The analyzer helps you find the source before it blends into the gathering line.

The analyzer samples at the wellhead or the production separator gas outlet.
Read the application page
04

Custody Transfer

Producer gas enters a midstream system here, along with any air that got in upstream. The analyzer screens that incoming gas against your pipeline limit.

The analyzer mounts just downstream of the fence line, on the midstream side.
Read the application page
These applications are covered too:Gas gathering linesTank blanketingFlare gas

Where does oxygen enter natural gas systems?

Air enters at surface equipment that runs near or below atmospheric pressure, or has a path to the outside: wellheads, tank hatches, VRU suction, compressor seals and gathering-line fittings. The effects accumulate, so the stream at the fence line carries the sum of every upstream source.

Overview diagram of five stages from wellhead to custody transfer: wellhead, tanks and VRU, compressor, gathering and custody transfer, each with an optical oxygen analyzer monitoring point.
This is a generic schematic of the gas path, not drawn to scale, and a site does not need all five points.

Where does the analyzer mount for each application?

ApplicationTypical mounting locationTypical oxygen concernPage
Vapor recovery unitsThe analyzer mounts on the vapor line between the separator and the VRU compressor.Air can be drawn into low-pressure tank vapor.Read this page
Gas compressor stationsThe analyzer mounts on the compressor discharge line.Air can be drawn in at rod packing and shaft seals.Read this page
Wellhead and productionThe analyzer samples at the wellhead or the production separator gas outlet.Air can get in at low-pressure, plunger-lift and stripper wells.Read this page
Custody transferThe analyzer mounts just downstream of the fence line, on the midstream side.Oxygen in incoming producer gas arrives at the receipt point.Read this page
Gas gathering linesThe analyzer mounts on the trunk line upstream of the interconnect.Air can enter through fittings, packing and welds.Read this page
Tank blanketingThe analyzer mounts on the tank vapor line.The blanket can fail, or air can enter the vapor space.Read this page
Flare gasThe analyzer mounts on the flare header.Air can enter the header, or purge flow can be too low.Read this page

The locations for vapor recovery units, compressor stations and custody transfer are the recommended points. Others are typical points and should be confirmed for your site.

Is one analyzer enough, or should I measure at several points?

One analyzer shows one point. If you need to trace a high reading, use more than one, for example at the wellhead, the compressor discharge and the fence line, so you can see the stage where oxygen first appears. Choose points where your spec is enforced and where you want to find a source.

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FAQ

Frequently asked questions

What is the most common place to install an oxygen analyzer in natural gas?

There is no single place. Three recommended points are on the vapor line between the separator and the VRU compressor, on the compressor discharge line, and just downstream of the fence line at a custody transfer receipt point. Wellhead, gathering, tank and flare points are also used.

Why does oxygen show up in gas that comes from a reservoir?

Reservoir gas is essentially oxygen-free. Oxygen in the stream is air drawn in at the surface, at equipment running near or below atmospheric pressure or through leaks.

Is the analyzer limited to the Permian Basin?

No. Standard Sensors is based in Montgomery, Texas, and builds the analyzer for natural gas and oil and gas operators across U.S. basins.

Which application should I start with?

Start where the cost of an off-spec reading is highest, usually the fence line, or where you suspect air is entering, for example a VRU or a compressor station. A meeting can help you choose.

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