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Oxygen Analyzer for Gas Gathering Lines

A gathering system is miles of fittings, packings and welds, and any of them can let air in when the line runs near or below atmospheric. An optical oxygen analyzer on the trunk line reads the field's combined oxygen before the transmission interconnect.

OxyScout optical oxygen analyzer beside a gas gathering trunk line in open country, sampling through a tube from a tap on the trunk line near a pig launcher.
Flow diagram of a gas gathering system: wells and pads feed gathering laterals, which converge on a trunk line and then the transmission interconnect. The optical oxygen analyzer samples the trunk line upstream of the interconnect. A callout lists fittings, valve packing, couplings, welds, tie-ins and incomplete purging as air entry points.
This is a generic schematic that shows a typical sample point, so confirm the point for your system.

Why does a gathering system let air in?

A gathering system collects gas from many wells and carries it to treating and sales. Oxygen in that stream is air drawn in at the surface, because produced gas starts essentially oxygen-free. When low-pressure or vacuum systems pull on declining wells, every fitting, valve packing gland, coupling, gasket and porous weld on buried line becomes a path for air.

Where the analyzer mounts

The analyzer reads the converged stream on the trunk line, just upstream of the interconnect. There you see the field's total oxygen before custody transfer, including air that entered along the line itself. A sample tap off the gathering header or trunk feeds the analyzer.

Source check and total check

Wellhead monitoring finds the one well that is leaking. Gathering-line monitoring shows the total that reaches the interconnect, including leaks along the line that no wellhead analyzer can see. They answer different questions, and a system can use both.

Where air enters along a line

  • Air can enter through fittings, valve packing, dresser couplings, gaskets and porous welds on sub-atmospheric lines.
  • Air can enter at tie-ins and new-well hookups.
  • Air can enter during pigging operations.
  • Air can also remain after incomplete purging following maintenance.

Pressure above atmospheric does not fully prevent this. The guide explains why, because oxygen can diffuse back through a leak against line pressure.

What oxygen costs a gathering system

  • Gas over the interconnect oxygen limit can be rejected or penalized, which is a direct hit to revenue.
  • Oxygen is a strong corrosive in wet gathering lines, and it supports microbially influenced corrosion across the network.
  • Oxygen degrades amine and glycol in treating and dehydration units, so the cost lands at the plant even though it starts in your line.

A remote tap on a long line

Measurement is continuous and there is no electrochemical cell to deplete, so there is no scheduled cell swap at a remote tap. OxyScout has no cross-sensitivity to H₂S or CO₂, which matters on wet, sour gathering gas.

Specifications on a gathering line

PressureUp to 250 PSI input pressure†
HumidityThe analyzer is specified for non-condensing conditions, so use the sample-system filter on wet gas.
RangesThe Ultra-Trace range is 0–50 ppm, Trace range is 0–1000 ppm and the Percent ranges are 0–1 %, 0–10 % and 0–21 % by volume.
Detection limit*The limit of detection is ≤ 0.5 ppm O₂ on the Ultra-Trace range (0–50 ppm), 50 ppm O₂ on the Trace range (0–1000 ppm), 0.01 %vol O₂ on the Percent 0–1 %vol range and 0.1 %vol O₂ on the Percent 0–10 % and 0–21 %vol ranges.
Accuracy*Accuracy is ±2 ppm or ±5% of reading, whichever is greater, on the Ultra-Trace range (0–50 ppm). Accuracy is ±0.5% of full scale on the 0–1 %vol Percent range, and ±5% of full scale on the Trace range (0–1000 ppm) and the 0–10 % and 0–21 %vol ranges.
Response time*Typical response time is under 10 seconds.
OutputsThe outputs are a 4–20 mA loop (current sink) and RS-485 Modbus RTU (2-wire half-duplex).
EnvironmentProcess and ambient temperature is 0 to 50 °C, the enclosure is IP67, and extreme-heat or extreme-cold enclosures are available.

*Based on controlled lab conditions.

†Without Flowmeter installed. Higher ratings if regulator installed upstream.

Bring this to the quote meeting

  • Bring the trunk-line pressure, and tell us whether the line ever runs below atmospheric.
  • Tell us whether the gas is wet or sour.
  • Tell us where the interconnect limit is measured and what the limit is.
  • Tell us which laterals or tie-ins you also want to watch.
FAQ

Frequently asked questions

Why monitor a gathering line if I already monitor wellheads?

Wellhead monitors find the individual source. The gathering line is where all sources converge, so a trunk-line analyzer shows the total the interconnect will see, including leaks along the line itself.

Where on the line should the analyzer sample?

The analyzer typically samples from the trunk line upstream of the interconnect, so that it reads the field total.

How many analyzers do I need on a system?

One on the trunk line shows the total. More points, such as on laterals or at key tie-ins, help localize the source.

Related

Related pages

Talk through your trunk line

Bring the line pressure and where the interconnect limit is measured. We will review the tap and send a quote.

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